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Fuel
B737 · Chapter 12

Fuel

Tanks, capacity and normal fuel feed

10 min read
Written from737-800 Flight Crew Operations Manual, Chapter 12, Fuel System Description

This aircraft stores usable fuel in two integral wing tanks and a much larger centre tank. Six AC-powered boost pumps establish the normal feed pattern, while check valves keep flow moving in the intended direction and prevent unwanted transfer between tanks.

Tank arrangement

Main tanks 1 and 2 form part of the left and right wing structure. The centre tank sits between the wing roots and extends into the wing structure. The capacity figures below are approximate usable quantities at level attitude and a reference fuel density of 0.8029 kilograms per litre.

TankUsable volumeApproximate mass
Main tank 14,876 litres3,915 kg
Main tank 24,876 litres3,915 kg
Centre tank16,273 litres13,066 kg
Total26,025 litres20,896 kg
Configuration noteUsable capacity varies across registration groups. Treat these values as the figures for this configuration and confirm the applicable Weight and Balance Manual before operational use.

Why the centre tank feeds first

Every tank has two electrically driven pumps. Centre-tank pumps deliver at a higher pressure than the main-tank pumps, so centre fuel supplies both engine manifolds while all six pumps are operating. As the centre quantity approaches zero, the engines transition to fuel from their respective main tanks.

Each pump has its own pressure sensor. Check valves prevent reverse flow and stop one tank from feeding into another through the common manifolds. This pressure hierarchy creates the normal sequence without requiring the crew to close the main-tank pumps while centre fuel is used.

Nitrogen-enriched air

The nitrogen generation system reduces centre-tank flammability by converting bleed air into nitrogen-enriched air. It starts automatically after takeoff, operates through the airborne phases and remains active briefly after landing. No routine flight-deck action is required.

Automatic shutdown occurs for defined conditions, including loss of an engine in flight, detected cargo or main-deck smoke or fire, left pack overheat, an open centre-tank refuelling valve, or ground operation outside test mode. A wheel-well indicator shows green for operational, blue for degraded and amber for inoperative; no illuminated light also signifies inoperative.

Fuel control panel, pumps and crossfeed

12 min read
Written from737-800 Flight Crew Operations Manual, Chapter 12, Fuel Controls and Feed

The overhead panel brings the feed system into one view: pump pressure, crossfeed position, filter condition, valve status and main-tank fuel temperature. Reading the colour and brightness of each light is as important as reading its label.

System reference Fuel control panel
Light-background manual schematic of the overhead fuel panel with tank pump switches, crossfeed selector, valve lights, filter bypass lights and fuel temperature gauge
The centre pumps sit above the four main-tank pumps. The crossfeed control joins or separates the two engine-feed manifolds.

Pump lights and caution logic

IndicationWhen illuminatedSystem-level alert
Centre LOW PRESSURESwitch ON with inadequate pump discharge pressureOne continuously illuminated light for 10 seconds triggers MASTER CAUTION and FUEL
Main LOW PRESSUREPump pressure low or its switch OFFBoth lights in one tank trigger MASTER CAUTION and FUEL; one appears on recall
FILTER BYPASSFilter contamination is approaching bypassAmber attention to the affected engine fuel filter

A centre-pump low-pressure light is extinguished when its switch is OFF. Moving a centre-pump switch OFF resets that pump's automatic shutoff logic; returning it to ON lets the pump run again until low-pressure logic or the switch stops it. With little fuel in a tank, attitude and inlet location can make a LOW PRESSURE light flicker. Centre-pump flicker can persist for several minutes near empty.

Crossfeed

CROSSFEED closed keeps the left and right engine-feed manifolds isolated. Opening it connects the manifolds, allowing an operating pump in one main tank to supply both engines. Leaving that arrangement in use can create a growing main-tank imbalance.

The blue VALVE OPEN light is dim when the commanded valve is fully open. A bright light means the valve is moving or its actual position disagrees with the selector. The light is out when the valve is closed.

Valve and filter indications

Each engine has an engine fuel shutoff valve and a spar valve. Their blue CLOSED lights are dim when the related valve is closed, bright during travel or command disagreement, and extinguished when open. Pulling the engine fire switch or moving the start lever to CUTOFF closes both valves for that engine.

Pump-light differenceA main-tank LOW PRESSURE light normally appears with its pump switched OFF. A centre-tank light is extinguished when the related switch is OFF.

Suction feed, scavenge and APU supply

11 min read
Written from737-800 Flight Crew Operations Manual, Chapter 12, Alternate Fuel Paths

Boost pressure is the normal source of fuel flow, but the plumbing also supports suction feed, centre-tank scavenging and APU supply. Each path has a different purpose and limitation.

System reference Fuel-feed schematic
Light-background manual fuel-system schematic showing the centre and main tanks, six pumps, crossfeed manifold, engine valves, APU supply, scavenge jet pump and refuelling station
The highlighted feed paths show centre-tank pressure supplying both engines through the interconnected manifold.

Main-tank suction feed

If main-tank pump pressure is unavailable, each engine can draw from its corresponding tank through a bypass line around the pumps. Suction feed becomes less dependable with altitude because reduced ambient pressure releases dissolved air from the fuel. Air collecting in the line can restrict flow, producing thrust loss or flameout at high altitude.

After level-off, the amount of dissolved air gradually falls. The time depends on altitude, fuel temperature and fuel type. Suction feed at cruise power may become possible after this process, but the approved non-normal procedure remains controlling.

Centre-tank scavenge

With the forward pump switch for main tank 1 ON, a jet pump automatically transfers residual centre-tank fuel into main tank 1. Transfer begins when the quantity in main tank 1 has fallen to about half. Once scavenging starts, it continues for the rest of the flight.

APU feed

When AC fuel pumps are running, the APU receives fuel through the left side of the common manifold. With those pumps off, it can draw by suction from main tank 1. The APU fuel shutoff valve and bypass plumbing provide the required isolation and alternate path.

Fuel temperature

The overhead gauge displays temperature sensed in main tank 1 and uses AC power. The reading represents the monitored tank, not an average of all three tanks.

System picturePressure feed is normal, suction feed is a backup path, and scavenging recovers residual centre fuel into main tank 1.

Quantity indications and fuel alerts

12 min read
Written from737-800 Flight Crew Operations Manual, Chapter 12, Fuel Quantity and Alerts

The upper display shows usable quantity for each tank and the total. Amber LOW, CONFIG and IMBAL messages describe three different problems: too little fuel in a main tank, centre fuel with no centre pumps selected, or unequal main-tank quantities.

System reference Fuel alert presentations
Light-background manual display examples showing LOW beside both main tanks, CONFIG beneath the centre quantity, and IMBAL beneath the lower main-tank quantity
The message location identifies the affected tank or condition. On this display configuration the quantity digits, rather than a surrounding arc, change amber.

Quantity display and accuracy

Tank quantities remain available with AC or DC electrical power, and the total is shown below the three individual values. The system calculates usable fuel in each tank. Indicated quantity may differ from actual fuel by as much as 2.0 percent on the ground and 2.5 percent in flight.

Alert thresholds for this configuration

AlertAppears whenClears or is inhibited when
LOWA related main tank falls below 907 kgThat tank rises to 1,134 kg
CONFIGEither engine runs, centre fuel exceeds 726 kg and both centre-pump switches are OFFBoth engines stop, centre fuel falls below 363 kg, or either centre pump is selected ON
IMBALMain tanks differ by more than 453 kgDifference falls to 91 kg; LOW suppresses IMBAL when both conditions exist

IMBAL appears beneath the main tank with the lower quantity and is available both on the ground and in flight for this configuration. The alert thresholds include hysteresis, so a message does not repeatedly appear and disappear at a single value.

Configuration noteFuel-display style and alert thresholds vary across registration groups. Check the applicable aircraft data before using a value operationally.
Priority clueWhen LOW and IMBAL exist together, LOW is displayed. Correct the low-fuel condition before expecting an imbalance message.

Refuelling, defuelling and ground measurement

11 min read
Written from737-800 Flight Crew Operations Manual, Chapter 12, Ground Fuel Servicing

The right-wing single-point station supports rapid refuelling, defuelling and fuel transfer on the ground. Independent panel indications and manual measuring sticks provide ways to command, monitor and cross-check the operation.

System reference Ground-fuelling locations
Light-background manual drawing of the wing fuel-measuring-stick locations, manual defuelling valve and single-point fuelling station at the right wing leading edge
The servicing station is on the right wing. Measuring sticks are distributed through both wings and the centre-tank area.

Single-point station

Opening the refuelling door powers the servicing system and panel lights through a proximity-controlled relay. Pressure opens a selected tank valve when the battery is ON and the door is open. An automatic shutoff closes each tank valve when that tank reaches full.

A blue valve-position light illuminates when its switch is OPEN and the related tank is not yet full. It extinguishes when the tank is full with the switch still open, or whenever the switch is CLOSED. A mechanical override can open a solenoid-operated valve if fuel pressure is available.

Panel test and quantity

TEST GAGES checks the servicing-panel quantity indications. FUEL DOOR SWITCH BYPASS can energise the panel after failure of the normal door-controlled relay. Separate indicators show usable quantity in tanks 2, centre and 1.

Defuelling and transfer

The manual defuelling valve is positioned outboard of engine 2. Opening it connects the engine-feed plumbing to the servicing station for defuelling or tank-to-tank ground transfer. The valve is closed to isolate those systems during normal operation.

Manual measuring sticks

Each main tank has six measuring sticks and the centre tank has four. A stick is withdrawn and latched magnetically to its internal float. Fuel depth is read where the stick meets the wing skin, then converted using the approved tables and aircraft attitude.

Independent cross-checkThe measuring sticks give a physical fuel-depth check. They do not directly display mass until the reading is corrected and converted.